Blog
Take a look at our production hall! We have mapped out the entire production process for you
5.10.2021
Thanks to ongoing innovation and the use of state-of-the-art technologies, we've managed to streamline production workflows and simplify their management. Our concept of automation and digitalization has successfully come to life. As a result, we've optimized production and significantly accelerated order processing – all while staying true to our carpentry heritage and commitment to top-quality craftsmanship.
Curious about the journey from design to final product? We’ve mapped out the entire production process and outlined the technologies behind it.
Short Delivery Times and Even Higher Product Quality
When we decided to move out of the center of Humpolec after more than 28 years, we set a clear set of goals. Alongside improving the working environment, our main priority was building a brand new production hall to take our manufacturing to the next level.
We have equipped our 4500 m2 hall with the most state-of-the-art machines and technologies. They passed all stress tests and have helped raise the quality standards our company is known for. Thanks to optimized production, we’ve accelerated order management and significantly reduced delivery times.. Need to furnish offices, hotels or other interior spaces with durable, functional furniture — and time is tight? Get in touch. In collaboration with architects, we’ll fine-tune your space to perfection — without the long wait.
New Technologies for Automation and Digitalization
Even during the planning phase of our move to the new production hall, it was clear that relocating our old machines wouldn’t deliver the results we envisioned. That’s why we invested in an entirely new technological setup that enables full automation and digitalization of our manufacturing process. We now operate a cutting center, advanced edge-banding systems, a CNC center for shaping and edging complex parts, a continuous drilling line, and many other high-performance machines. Discover how these technologies work and how we integrate them into every step of furniture production.
How Furniture is Made at Profil Nábytek
1. Preparing materials for smaller, custom or material-specific orders is a complex process. To handle it efficiently, we use a dynamic (chaotic) warehouse system where intake and planning of large-format panels are managed for the cutting center. This setup ensures gentle material handling, maximum yield, and helps lower the overall handling costs.
Preparing materials for custom orders is a complex process.
2. For serial production, large-format materials are delivered directly to the cutting center. All handling is carried out with maximum care to ensure gentle treatment throughout the process. At this stage, we also prepare materials for the cutting center with precision, especially when dividing material across multiple panels.
Large material is brought into the cutting center with maximum care and attention.
3. State-of-the-art processing of all surface materials takes place at our new cutting center. To ensure precision and a smooth flow of subsequent operations — such as edge banding and CNC machining — each part is labeled with an EAN code. This identification system allows us to trace and resolve the causes of any non-conforming components. Even during the trial phase, we saw a noticeable drop in discrepancies.
Labeling at our new cutting center helps trace non-conforming parts.
4. This is what the new production hall looks like. The extra space has improved logistics across subsequent stages of production. Safer material handling has also reduced the number of damaged semi-finished components.
Take a look at our new production hall.
5. We previously introduced you to airTec edge-banding technology. This Homag system ensures perfectly applied edges that visually merge with the panel surface. Seamless edge-banding has long been seen as the technology of the future, and we’re proud to be successfully implementing it in our own production.
Seamless edging is often called the technology of the future.
6. Our new CNC center with integrated edge-banding has enhanced the quality of machined furniture components. Thanks to its connection with EAN-based identification technology, we've significantly reduced the error rate and improved overall production efficiency.
Minimizing errors in production is one of our key priorities.
7. Edge drilling and dowel insertion are highly precise, thanks to integration with EAN code identification. The operator no longer needs to spend time manually programming the machine. The precision and quality of this technology become fully evident during final assembly on the production line.
Accuracy and quality during assembly is guaranteed.
8. In the next step, furniture is assembled according to project documentation. Since each part is labeled and linked to the documentation, the risk of errors is significantly reduced — as is the complexity of the assembly process. Final quality control follows immediately after.
Furniture assembly is followed by final quality control.
9. Safe transport of finished products is a top priority for us. After final quality control, each piece of furniture is carefully packed to ensure it reaches the customer in perfect condition — complete and flawless. We place maximum emphasis on product protection.
Proper packaging of our products is important to us.
10. The entire production process is connected through a unified information system. It monitors everything from order confirmation and production documentation to the issuance of shipping documents. This ensures each order is complete and dispatched on time.
You can rely on timely shipping and delivery.
11. Furniture is delivered directly to the customer. Delivery is scheduled as soon as the order enters production and is coordinated with the delivery date agreed upon with the sales team. At Profil Nábytek, we place great emphasis on the professionalism, communication skills and friendly approach of our assembly staff — the people who bring the final product to your door.
You always know exactly when your delivery will arrive.
We manufacture the vast majority of our components in-house. Our production hall includes a dedicated metalworking area, where we create furniture bases, steel frames, and other custom elements — including the popular TAK coat stands made from rebar.
We have our own metal production.
We produce solid wood blanks using a large industrial saw located outside the main production hall.
We cut blanks on a large industrial saw located outdoors.
By connecting all production processes to a unified information system and using advanced automation technologies, we’ve made our manufacturing precise, fast, and highly optimized. Whether you need high-quality furniture in small or large volumes, feel free to contact us. Upon request, we’ll be happy to give you a personal tour of our production hall and show you our technologies in action.
